Metal fabrication

Quick delivery, no matter how big or small the order, and all that matching your own schedule. U are expected to produce when the customer gives green light in order to fulfill his planning. That is why it is extremely important as metal manufacturer to synchronize your own production scheme with the scheduling of your (OEM) customers to be able to delivery Just In Time. Chain integration is an important point of attention to make sure that you fit in the supply chain of your customer.

Do you want to gain a clear advantage over your competitors by shortening lead-times?

Smart Production Solutions will ensure you a head start on competition.

Paperless factory

The solution that will serve as base for paperless working is the Smart Production Suite. The Smart Production Suite is a flexible cloud-based solution. The solution for your (future) employees, raised with apps and smart phones. The solution that enables a digital shop floor.

The Smart Production Suite contains 5 modules: JobControl, StockControl, QualityControl, OEE and ShopFloorPlanner.

Reducing lead times by gaining control over the shop floor

JobControl supports production on the shop floor. Workorders are digital presented, based on the scheduling, to the operators. Operators will see their work for the coming day (input from planning), digital presented on a screen or iPad. The digital workorders are foreseen with all kind of extra information, ALL digital. It will show work instructions, BOM, manuals, drawings etc. JobControl will register realtime man and machine hours and the usage of materials. All information will be sent back, realtime, towards ERP giving you realtime insight in statuses of workorders. By closing the loop between office and shop floor you will have control resulting in flow in the factory.

StockControl will support warehouse with digital processing of transaction of products and materials. This way you will prevent workorders being started without the proper materials in place. Picking orders, goods received, handling of materials, will all be presented digital to the warehouse employees. Due to the realtime connection with ERP, you will be able to monitor the movements of materials and parts.

QualityControl handles scrap and deviations reported digital by the operators. The main goal of the Smart Production Suite is that operators focus on producing and nothing also then producing. The entire organization has a “bring” attitude making sure that operator can always continue working and will not be distracted by searching for ingredients or wasting time on disposals. When disposals are reported, Quality will receive an alert so they are immediately notified when deviations occur. This way all information is available to analyze the root cause.

The Smart Production Suite will support you with the fully 100% digitalization of your organization.